AK/APPLE PARTICLE BOARD FLUSH DOOR

AK/Apple waterproof Particleboard Flush Doors are manufactured from selected, well-seasoned vacuum pressure treated (VPT) hardwood timber/ Pine timber and particle board which conforms to IS 3087. We are using Sylvester pine which is naturally resistant to borer & termites and is far superior to any other pine species. The Particleboard is framed with finger jointed (As per BIS specification) seasoned hardwood battens (Stile & rail)/ Pinewood battens (stile & rail) strengthened by a layer of cross bands, and face veneers that confine both sides of the core. All these are bonded at high pressure & temperature with phenol formaldehyde resin and permanent type of preservatives. This process ensures maximum insulation against heat, dust, and noise. A variety of sizes are available, ranging from 25mm to 55mm in thickness. This is a superior IS 2202 and ISO 9001 certified product.

DOORS

HDHMR

Solid wood Door

Over Size Door

Bathroom Door

Solid Pre-carved Door

Digital PVC Door

Lami groove Door

Lami Door (plain)

Lami Door – Metal

Moulded Skin Door

Moulded Skin Door – Masonite

Veneer moulded skin door

Veneer groove Door

Fire Retardant Door

Particle board flush door

Pine Flush Door

Hardwood Flush Door

Micro Coated Door

FEATURES

Panel sizes :

A range of sizes are available according to customer needs.

Thickness :

Common thickness range from 25mm to 45mm.

Bond/Adhesive :

Phenol formaldehyde (PF) for weather and Boil Water Proof (BWP) and low formaldehyde formulation for compliance to emission level requirements such as E1.

Standard :

Conforms to Indian standards, IS 2202 (Bureau of Indian Standards) is produced in compliance with internationally recognised standards such as (An ISO 9001 certified company).

Benefits

1) Dimensional stable core signifying enhanced strength and extra durability.
2) Its frames provide strength for fitting of hinges and anti deviation resistance.
3) Chemically treated to resist borer and termite attack.
4) Kiln dried to resist moisture, warping and to avoid twisting.
5) Manufactured to suit local climate and ready onto fix doors.
6) Excellent strength, stiffness impact resistance
7) Unique dimension stability
8) Superior finish.

TECHNICAL INFORMATION AS PER IS 2202

SL. No	TESTS	SIZE OF SPECIMEN	PRESCRIBED VALUE	OBSERVED VALUE

1	Dimensions,mm & Squareness	Full size door	Height- ± 5 mm Width- ± 5 mm Thickness- ± 1 mm Squareness – Not more than 1 mm on a length of 500 mm	+0 +0 +0.40 0.50
2	General Flatness	Full size door	Twist,cupping & warping shall not exceed 6 mm	Twist-2.5 Cupping-1.9 Warping-1.8
3	Local plainness	Full size door	Depth of deviation shall not be more than 0.5 mm	0.08
4	Impact indentation	Full size door	Depth of deviation shall not be more than 0.2 mm	0.11
5	Flexure (mm) 15 mints after loading 50kg	Full size door	Deflection shall not be more than 1/30 of length or 1/15 of width whichever is less.	44.00
	3 mins after load removal		Residual deflection shall not be more than 1/10 of max deflection.	2.80
6	Edge loading(mm) After 15min of 100 kg loading.	Full size door	Deflection shall not be more than 5 mm.	3.60
	3 min after load removal lateral buckling		Residual deflection shall not be more than 0.5 mm.	0.22
			No lateral buckling by more than 2 mm during loaded. No residual lateral buckling after removal	1.10 No lateral buckling
7	Shock resistance Test Soft & light body impact Soft & heavy body impact	Full size door	No visible damage. No visible damage.	No visible damage. No visible damage.
8	Buckling(mm) After 5min of 40 kg loading.	Full size door	Initial deflection shall not be more than 50 mm.	41.00
	After 15 mints of unloading		No deterioration Residual deformation shall not more than 5 mm.	No deterioration. 2.90
9	Slamming Test	Full size door	Shall not have any visible damage in any part of the door	No visible damage.
10	Misuse test	Full size door	Shall not be any permanent deformation of the fixing or any other part of the doorset	No permanent deformation.
11	End immersion test	Full size door	No delamination	No delamination
12	Knife test	Full size door	Minimum Pass standard	Excellent
13	Glue adhesion test	150mmx150mm from the two corners of the door	No delamination	No delamination
14	Screw withdrawal strength,	150mm X 75mm	Not less than 1000 N	1310

ADVANTAGES OF FINGER JOINT: (AS PER BIS SPECIFICATION)

Finger jointing results in higher quality and stronger pieces and components, while dramatically reducing waste in the industry. By using finger joints, it is possible to produce pieces of sawn timber that are made completely of heartwood, knotless and very straight. The most important advantages of finger joint wood are straightness, dimensional stability, and the end product is always of premium quality.

INSTALLATIONS & STORAGE GUIDELINES FOR FLUSH DOOR-

1) Deliver doors to the building site after the plaster, drywall and/or concrete dries.
2) Stacking of flush doors are recommended to be in a horizontal position on a flat floor in a clean, dry, well-ventilated building; the doors shall be kept away from direct sunlight and source of extreme heat, cold or humidity. Do not lean on the doors vertically against a wall or other structure.
3) If the doors are being stored at the job site and not for immediate installation, the top & bottom sides must be sealed.
4) Flush doors should not be trimmed by more than 10mm at any of its edges.
5) Locks should be placed at exactly the place shown by the sticker, immediately after the installation.
6) The gap between the frame and door shall be 3mm.
7) Polish/paint or laminate on door surface is recommended to be on both sides and with same characteristics material only, to avoid warpage later on.