When building modern homes, commercial offices, and infrastructure in India, Plywood is more than just a building material. Now, it’s the backbone of today’s infrastructure. AK Apple Plywood in India has become one of the biggest plywood brands with trust, quality, and innovation. From small enterprise to becoming a pioneer in the industry, AK Apple Plywood’s journey is one of passion, perseverance, and purpose.
In this blog, we will talk about the journey of AK Apple Plywood in India and how it goes from manufacturing to installation for projects with high standards. Let’s understand how AK Apple Plywood shapes the future of India’s plywood industry.
The Beginning: AK Apple Plywood’s Foundation
Every great legacy begins with a vision. AK Apple Plywood begins its journey with a powerful vision of creating plywood that people trust for their homes, offices, and projects in India. The journey started in 1984 with the establishment of the AK Group. From the outset, the founders believed in building not just plywood but also trust by mainly focusing on quality and reliability. They set up their first manufacturing unit in 1990, later becoming one of India’s most recognized plywood brands.
In 1999, the AK group launched its iconic Apple Plywood brand to make this brand a symbol of durability, innovation, and customer satisfaction. They source premium raw materials like Eucalyptus and Gurjan timber and implement innovative manufacturing techniques to meet the diverse needs of their customers.
They’ve headquarters in Mangalore, Karnataka, and are supported by branch offices in Bengaluru and Mangaluru.
Over the years, the company has expanded its product range to include plywood, blockboards, doors, particle boards, veneers, laminates, PVC foam boards, MDF, finger joint rubber wood, and laminated veneer lumber, serving both residential and commercial markets.
They ensure that each product meets high standards of durability and customer satisfaction. That makes AK Apple Plywood a trusted name in the plywood industry across India.
Sourcing the Best Raw Materials
AK Apple Plywood is known for its best quality materials, and they source from most high-quality forest trees, such as Eucalyptus and Gurjan timber, for their strength and durability. These materials are abundantly available across South India and Southeast Asia, ensuring a steady supply for production. Also, AK Apple Plywood is among the first in India to procure FSC® certified timber, reflecting their commitment to sustainable practices.
Also Read: Plywood Buying Guide: How to Select Good Quality Plywood
The Manufacturing Process
At AK Apple Plywood, the manufacturing process is seamless, and modern technology is used to produce high-quality plywood products. The whole manufacturing process ensures its thickness, smooth surfaces, and durability. Here’s the AK Apple Plywood manufacturing process:
- Selection of Raw Materials: The journey begins with carefully selecting premium hardwood veneers, such as Eucalyptus and Gurjan, known for their strength and durability.
- Pre-Pressing: The selected veneers undergo a pre-pressing process to remove excess moisture and maintain uniformity. It helps to set the foundation for a stable and durable plywood structure.
- Gluing and Lamination: The veneers are bonded using high-quality adhesives that comply with E1 formaldehyde standards. Which is eco-friendly for hospitals and green buildings. Then, the laminated veneers are hot presses, where heat and pressure create a strong bond between the layers, enhancing the plywood’s structural integrity.
- Calibration: Later, the plywood undergoes a calibration process involving precision sanding to achieve a consistent thickness across the entire board.
- Quality Control: Each plywood sheet is subjected to rigorous quality checks to ensure compliance with ISO 9001:2015 and BIS standards.
That’s the manufacturing process of AK Apple Plywood, which helps deliver high-quality plywood with extreme durability and quality.
Diverse Product Portfolio
AK Apple Plywood offers a diverse range of products for residential, commercial, and industrial applications, which include:
- Plywood: AK Apple Plywood offers various types of plywood, from moisture-resistant (MR), boiling water-resistant (BWR), and fire-retardant to boiling water-proof (BWP) plywoods for different projects.
- Blockboard: Blockboards from AK Apple Plywood are made with a solid wood core, ensuring durability and stability. Some of the best options are MR Grade for indoor use, BWP Marine Grade for water-exposed environments, and Pine Block Board for versatile applications.
- Doors: AK Apple Plywood also has a range of doors, from flush doors and particle boards to fire-retardant doors.
- MDF (Medium Density Fiberboard): AK Apple Plywood provides interior MDF for furniture, exterior MDF for outdoor use, and HDHMR MDF for harsh conditions, which makes it ideal for cabinetry and construction.
- Laminates: They offer acrylic laminates for a glossy finish and premium liners for a sophisticated touch, with options that range from 1 mm to 0.8mm and have robust and standard applications.
- PVC Foam Boards: PVC foam boards like App Strong and App Rock Strong are lightweight and durable, suitable for diverse construction needs. Plus, HD App, Rock Strong boards, handle high-density applications, and App Strong doors have durability and modern aesthetics.
- Veneers: AK Apple Plywood has two veneer options, i.e., Natural Veneers showcase the beauty of real wood, and Smoked Veneers add a rich, textured appearance. Their Recon Veneers are reconstituted to achieve uniform patterns for a consistent look.
Read Blog: Top 5 Plywood Companies in Mangalore for Home and Commercial Use | 2024 Updated List
Distribution: Reaching Every Corner of India
AK Apple Plywood has established a robust distribution network, ensuring its high-quality products are accessible across India. Their offices are in Mangaluru and Bengaluru, where they manage operations and logistics. Beyond the Bengaluru and Mangalore plywood factories, AK Apple Plywood has an extensive network of dealers and retailers. This enables them to reach customers in various regions, ensuring timely delivery and support.
Installation Support and Customer Service
AK Apple Plywood in India is known for its exceptional quality, but top-notch installation support and customer service make it stand out from other brands. They ensure that they provide a seamless experience for their customers. Also, they offer assembly manuals for their products, such as the 12×12 Space Maker Garden Shed with Plywood Roof & AK Siding, which includes detailed, step-by-step instructions to guide customers through the installation process. Plus, AK Apple Plywood’s customer service team is available to address and resolve customer queries immediately. With detailed installation resources and highly responsive customer support, AK Apple Plywood ensures its customers are delighted.
Conclusion
AK Apple Plywood’s journey to becoming one of the leading plywood brands in India is remarkable and recognized as a trusted brand that delivers high-quality and durable products to customers across India. From manufacturing to installation, they ensure the process is seamless, qualitative, and sustainable.
Frequently Asked Questions (FAQs)
Q. What types of plywood does AK Apple Plywood offer?
AK Apple Plywood offers Moisture-Resistant (MR), Boiling Water-Resistant (BWR), Boiling Water-Proof (BWP), and Fire-Retardant plywood for various applications.
Q. What makes AK Apple Plywood different from other plywood brands in India?
AK Apple Plywood is known for sourcing sustainable raw materials, energy-efficiency manufacturing, FSC® certified products, and compliance with BIS standards.
Q. Does AK Apple Plywood offer installation support?
Yes, AK Apple Plywood offers excellent installation support and provides manuals and step-by-step guidance for their products. Plus, their customer service team responds quickly to any queries.
Q. Are AK Apple Plywood products suitable for both residential and commercial projects?
Yes, AK Apple Plywood offers a wide range of products that are ideal for both residential and commercial applications.
Q. Does AK Apple Plywood have any certifications or quality standards?
Yes, AK Apple Plywood products are certified under ISO 9001:2015 and BIS standards, ensuring high quality and durability.
