AK/APPLE MOULDED SKIN DOOR – MASONITE
AK/Apple Moulded skin door (Masonite) offers superior design, comprehensive workmanship, and high-durable quality. We manufacture a range of top quality moulded skin door and it is available in a wide range of width, height and thickness. We use only 100% borer resistant, vacuum pressure treated (VPT) finger jointed frames, which is a highlighting feature of these doors. The door offered by us is made as per the set industry norms keeping in mind the requirements of our clients. A huge range of size & thickness is available according to customer needs while they are also available in combination with glass panels.
FEATURES
Panel sizes :
A range of sizes are available according to customer needs.
Thickness :
Common thickness range from 25mm to 45mm.
Bond/Adhesive :
Phenol formaldehyde (PF) for weather and Boil Water Proof (BWP) and low formaldehyde formulation for compliance to emission level requirements such as E1.
1) Dimensional stable core signifying enhanced strength and extra durability.
2) Its frames provide strength for fitting of hinges and anti deviation resistance.
3) Chemically treated to resist borer and termite attack.
4) Kiln dried to resist moisture, warping and to avoid twisting.
5) Manufactured to suit local climate and ready onto fix doors.
6) Excellent strength, stiffness impact resistance
7) Unique dimension stability
8) Superior finish.
ADVANTAGES OF FINGER JOINT: (AS PER BIS SPECIFICATION)
Finger jointing results in higher quality and stronger pieces and components, while dramatically reducing waste in the industry. By using finger joints, it is possible to produce pieces of sawn timber that are made completely of heartwood, knotless and very straight. The most important advantages of finger joint wood are straightness, dimensional stability, and the end product is always of premium quality.
INSTALLATIONS & STORAGE GUIDELINES FOR FLUSH DOOR-
1) Deliver doors to the building site after the plaster, drywall and/or concrete dries.
2) Stacking of flush doors are recommended to be in a horizontal position on a flat floor in a clean, dry, well-ventilated building; the doors shall be kept away from direct sunlight and source of extreme heat, cold or humidity. Do not lean on the doors vertically against a wall or other structure.
3) If the doors are being stored at the job site and not for immediate installation, the top & bottom sides must be sealed.
4) Flush doors should not be trimmed by more than 10mm at any of its edges.
5) Locks should be placed at exactly the place shown by the sticker, immediately after the installation.
6) The gap between the frame and door shall be 3mm.
7) Polish/paint or laminate on door surface is recommended to be on both sides and with same characteristics material only, to avoid warpage later on.
SL No. | Requirements | Permissible limit | Result obtained |
1 | Density, Kg/m3 | >1000 | 1100 |
2 | Moisture content, percent, Max. | 8 | 6 |
3 | Water absorption, Percent: After 2hrs After 24hrs |
<16 <36< /td> |
10 25 |
4 | Swelling in water, percent, Max a) General absorption, 24hrs 1) Thickness 2) Length 3) Width |
20 0.70 0.70 |
15 0.30 0.30 |
5 | Modulus of rupture, N/mm2, Min | 35 | 50 |
6 | Internal bond strength, N/mm2 Min. a) Dry state b) Wet state (2hrs boiling) |
1.0 0.3 |
1.5 0.7 |
7 | Immersion in boiling water at 100+ 30C for 4hrs | No Disintegration | No Disintegration |
8 | Formaldehyde emission | <9mg /100g | 7.35 |
9 | Dimensions,mm | Height- + 5 mm Width- + 5 mm Thickness ± 1 mm |
+2 mm +2 mm +0.6 mm |
10 | General Flatness | Twist,cupping & warping not greater than 6 mm | +3 mm |
11 | Local plainness | Not greater than 0.5 mm | 0.3 mm |
12 | End immersion test | No delamination | No delamination |
13 | Glue adhesion test | No delamination | No delamination |
14 | Impact indentation | Not more than 0.2 mm | 0.15 mm |
14 | Impact indentation | Not more than 0.2 mm | 0.15 mm |
15 | Slammingn | No visible damage after 100 drops | No damage |
16 | Flexure (mm) 15 m after loading50kg 3 m after load removal |
Not more than 1/30 of length or 1/15 of width Not more than 1/10 of max deflection |
57 mm 6 mm |
17 | Shock resistance Soft & light body impact Soft & heavy body impact |
No visible damage No visible damage |
No visible damage No visible damage |
18 | Buckling(mm) After 5min of 40 kg loading 15 min after load removal |
No deterioration. Not more than 50 mm Not more than 5 mm |
35 mm 4.3 mm |
19 | Edge loading(mm) After 15min of 100 kg loading 3 min after load removal lateral buckling |
Not more than 5 mm Not more than 0.5 mm Not more than 2 mm during loading. No buckling after removal |
3 mm 0.25 mm 1.4 mm No buckling |
20 | Misuset | No visible damage. | No damage |
21 | Screw withdrawal strength, N | Not less than 1000 | 1350 |